The 8 Best Orbital Sander [2022 Review]

Whether you are planning to prepare your kitchen cabinets for some painting, sand an old paint, or smoothen a deck for a new stain, using an orbital sander can help you simplify the supposedly exhausting work. But what if you do not have this tool in your workplace?

Well, there are many options available. However, if you are looking for the best orbital sander, then you need to be particular with your selection. It is a good thing though that this article took time to collect some of the best products in the market. Read on to find out more about this tool.

Best Orbital Sander You Should Check

Orbital sanders are useful tools. However, if you want to make sure that you are investing in the right product, you need to make sure that your tool has the best features and traits. To help you decide which one to get, here are some of the best orbital sanders in the market today:

3M 20317 Random Orbital Sander

Star Rating: 4.8 out of 5

Best Orbital Sander with Pneumatic Power

Description:

  • Professional performance
  • Designed for durability
  • Exhibits smooth operation

Features:

  • Pneumatic power
  • Balanced design
  • 0.28 HP motor

The 3M 20317 Random Orbital Sander is a pneumatic-type. This device neither uses electric power nor batteries to operate. Rather, it operates through the compressed air generated by air compressors. Regardless if you haven’t tried using a sander before, this product will still make a good option.

This orbital sander is outfitted with a powerful and balanced motor with a 0.28HP rating. This particular trait has given this sander the ability to perform smoothly. This tool is also non-vacuum which gives aid to users who want to address dust on the surface such as composite materials, wood, fiberglass, paint, and more. Furthermore, this tool comes with a 3/16’ orbit. The diameter is specifically set at 5 inches to enhance the abrasive’s performance.

The 20317 model also exhibits ergonomic design. Hence, it provides an excellent level of comfort to the users. It offers incredible wrist support as well as an adequate rubber grip. Although the curve-throttle alloy steel lever gives users better access to the machine, the recessed lever dwindles the pressure points and pinch from the palm of the operator.

The tool also has a speed control dial which is easily accessed by the thumb. It is also designed with a long-lasting composite cover that helps to lessen vibration, broken housing, and downtime. Moreover, it has an internal muffler that helps minimize noise upon use.

Pros:

  • Quiet operation
  • Improved durability
  • Compact

Cons:

  • Some users do not find it appropriate for the office or home application

DEWALT (DWE6421K) 5-Inch Random Orbit Sander

Star Rating: 4.8 out of 5

Best Orbital Sander in Terms of Budget

Description:

  • Easy-to-use orbital sander
  • Robust design
  • Comfortable to use

Features:

  • Dust-sealed switch
  • Velcro attachment system
  • Dust collection

The DEWALT DWE6421K is another incredible orbital sander. It features a 3.0 AMP motor, thus, you will have a complete rotation of around 12,000 orbits every minute. You will also notice its short size so it is nearer to the pad. This trait gives users the advantage of having to finish sanding quickly.

This 5-inch random orbit sander is wrapped with rubber. This is one of the features adored by its users since it gives them lesser vibrations during use. It also gives users a less-fatigued experience. Furthermore, this feature does a great job of inhibiting dust from penetrating the interior part of the sander. Because of this trait, it will be fair to believe that this product can last longer.

The DWE6421K orbital sander has the Velcro attachment system so you can easily attach sanding pads and also easily detach the pads whenever they have to be changed. This tool has practical features which make it very comfortable to use. It features an independent counterweight design. This design lessens the added weights which makes the tasks of sanding easier.

Furthermore, its vacuum locking mechanism enhances the dust collection ability. Hence, if you sand the surface, you will see it smooth and clean.

Pros:

  • Excellent weight distribution
  • Guarantees lesser fatigue
  • Affordable

Cons:

  • Does not have a variable speed setting

BLACK+DECKER (BDCRO20C) 20V MAX Random Orbital Sander

Star Rating: 4.6 out of 5

Best Orbital Sander Suitable for Small Works

Description:

  • Performs fast removal of material
  • Compact design
  • Convenient changing

Features:

  • 12K OPM
  • Dust collection
  • Hook and loop mechanism

The BLACK+DECKER BDCRO20C orbital sander will power, regulate, and get rid of stuff at whatever rate you like.

This 20V MAX sander offers a cordless amenity for quick touches and small-scale projects. It comes with a battery and a charger so you can quickly upcycle furniture or do home repairs with the control and power you require. Furthermore, its 12K OPM feature secures the speed to immediately get rid of material, stain, or paint.

This tool also has a dust collection feature that works to keep the surface free from dust. The hook and loop mechanism gives aid to changing paper easily. Compared to other leading brands, this product is 30 percent more compact. It also exhibits an easy-to-maneuver architecture that helps lessen muscle fatigue.

Pros:

  • Lightweight
  • Convenient
  • Portable

Cons:

  • Battery life has to be improved

Bosch ROS20VSC Random Orbital Sander

Star Rating: 4.7 out of 5

Best Orbital Sander with Advanced Features

Description:

  • 2.5 AMP device
  • Offers smooth finish
  • Compact and durable

Features:

  • A variable speed control mechanism
  • Advanced dust collection
  • Pad dampening feature

The Bosch ROS20VSC will make an excellent candidate when talking about random orbital sanders. This tool is quite impressive in its large array of features, ease of use, and incredible design. In fact, if there is one thing that dominates in this tool – that would be its various advanced features! This is the reason why a lot of experts use this orbital sander when doing sanding work.

This orbitals sander has a 2.5 AMP rating. However, despite the low rating, it still generates enough power. This device can spin at a maximum speed of 12,000 OPM. Nevertheless, it features a variable speed control system that gives you access to adjust the setting of the speed to 7,500 OPM. The advantage of being able to adjust the speed is admirable, especially if you are working on sensitive spots and you do not like to finish the task with uneven surfaces.

Furthermore, ROS20VSC offers a remarkable feature set that is best for woodworking since you can sequentially decrease the speed of sanding so you can achieve a very smooth and fine finish. It comes with an advanced dust collection feature, too.

Pros:

  • Has variable speed control
  • Superior dust collection
  • Offers advanced features

Cons:

  • Dust unit is relatively huge
  • Can be more difficult to handle

TACKLIFE PRS02A 5-Inch Random Orbit Sander

Star Rating: 4.7 out of 5

Best Orbital Sander for Precise Workout System

Description:

  • Offers topmost features
  • Safe to use
  • Delivers impressive finishing

Features:

  • Debauched speed control
  • Dust collection chute
  • Ergonomic structure

The TACKLIFE PRS02A random orbit sander is packed with incredible features that are helpful to users who need a precise workout system. Truly, this tool provides excellent and durable specifications. It ultimately provides powerful features.

The PRS02A model comes with a 10.1 x 6.6. x 4.9 – inch dimension and it weighs around 3.4 pounds. Just like other popular models, this tool has a dust collection system together with corded and electric characteristics. Furthermore, it also provides the 12 pieces of sandpapers.

This orbital sander also comes with the essential tools for an excellent sanding system. It is designed along with reliable features. It offers a superior finishing facility together with a distinct system. It has a debauched speed control feature together with a huge variety of coloring ease. It also offers an excellent and dependable dust collection chute feature through which you can employ the dust container for just rotations off.

Pros:

  • Affordable
  • Fast workout method
  • Comes with innovative tools

Cons:

  • Some users complain about its time-consuming work

Milwaukee Electric Tools 2648-20 M18 Random Orbit Sander

Star Rating: 4.8 out of 5

Best Orbital Sander in Terms of Versatility

Description:

  • Extremely flexible sander
  • Packed with many features
  • Works efficiently

Features:

  • Variable speed control
  • REDLITHIUM battery technology
  • Dust canister

The Milwaukee Electric Tools 2648-20 M18 Random Orbit Sander is a cordless type. It is powered by the prominent M18 batteries which are known to last longer. Exhibiting a variable speed ranging from 7,000 to 12,000 OPM, you can utilize this tool for whatever sanding task you have.

Its variable speed feature grants you the fullest control of the device as well as the material you are sanding. By bringing the speed up, you can easily get rid of plenty of material. You may also want to bring the speed down if you are working on a subtle finish through a fine grit paper. The tool comes with a 5” sanding pad coupled with a hook and loop feature so you can easily change sandpapers.

Even though it does not come along with the product, outfitting the device with the 3.0Ah Redlithium battery of Milwaukee can grant you a maximum runtime of 35 minutes, creating power such as that from a corded tool.

Pros:

  • Interchangeable batteries
  • Ideal on big flat surfaces
  • Great palm sander

Cons:

  • Too huge for a genuine palm sander

Ingersoll Rand 6” Air Random Orbit Sander 300G

Star Rating: 4.6 out of 5

Best Orbital Sander for Swirl-Free Finish

Description:

  • Best for large-scale tasks
  • Composite design
  • Offers a vacuum-ready setup

Features:

  • 3/16” orbit disc
  • 1/5HP motor
  • Contoured grip

The Ingersoll Rand 6” Air Random Orbit Sander 300G is one of the best creations of the Ingersoll Rand. With this product, you can achieve a swirl-free finish whether in auto-body or on the surface of the wood.

This tool is best when preparing metal or wood surfaces for finishing and then painting. The little dust particles are easily eliminated through the 6-inch pad and therefore keeps the workspace smooth and clean. Since it comes with a 360-degree swivel vacuum adapter, a central or portable vacuum system can be attached to it.

You will also appreciate its composite design as well as its rugged and lightweight feature. It has a 3/16” orbit disc. It also exhibits a powerful motor at 1/5HP. It comes with a contoured grip which makes it easy to handle. Furthermore, this model has a sturdy pad with a 6-inch diameter. The pad works by preventing the foreign particles from penetrating the motor. Because of this pad, the motor is secured from being damaged. Hence, the sander will not demand a lot of maintenance.  

Moreover, the pad essentially directs all dust far from the task. Because of these distinct features, you can potentially get an excellent quality finish.

Pros:

  • Super lightweight
  • Easy handling
  • Reliable

Cons:

  • Does not have any variable speed regulator

WESCO WS4269U 5-Inch Random Orbit Sander

Star Rating: 4.6 out of 5

Best Orbital Sander for Variable Applications

Description:

  • Offers strong power
  • Compact design
  • Offers a reliable performance

Features:

  • Rubberized palm-grip
  • Six variable speeds
  • Hook and loop mechanism

The WESCO WS4269U random orbit sander takes a spot on this list mainly because of its incredible power. Its 3.0 AMP and 13,000 OPM guarantees absolute power and reliable performance. It has six adjustable speeds that let you check the right speed. Less noise and minimal vibration are also noticed when using this product. The minimal vibration on this product has been characterized because of the palm-grip design that is incorporated into this tool. Its compact body lessens the user’s fatigue.

This tool also exhibits a dust collection mechanism that offers a micro-filter dust canister. The canister improves the collection of dust as the eight vacuum holes are drawing out dust. Thus, you can enjoy a cleaner workspace.

It also comes with twelve pieces of sanding paper. There are 80-, 100- and 120-grit sanding papers that meet various applications. The coarse grit sandpaper is meant for rough surfaces. The medium grit is meant for smooth surfaces. The fine grit is meant for the final surfaces.

Pros:

  • Efficient
  • Powerful
  • Lessens fatigue

Cons:

  • Some users complained that it is loud

Buyer’s Guide

Before you begin looking for the best orbital sander, it will be smart if you first consider the essential aspects. There are numerous selections in the market today, thus, it can get confusing to choose which one to buy. Here are some things that you need to check before you finalize your decision:

Power

The power is usually given with an AMP rating. Most orbital sanders have an amp rating that varies from 2.5 to 3.3 AMP and this indicates the power within the sander. You might find it helpful to know that some orbital sanders with a reduced spinning speed or OPM actually exhibit more power compared to those with greater spinning speed.

Dust Collection

A dust collection feature is an important tool. Although most orbital sanders that you can find in the market today possess this feature, you should not expect all products to possess this feature equally.

When checking for the dust collection feature on a product, you must see the size of the dust collection unit. You should also check how doable it is to perform removal and emptying. And of course, you should see how efficient it is in dust collection.

Warranty

The details of the warranty are another thing to consider. These products normally have a warranty period of 1 to 3 years. This is an essential difference and can probably extend the lifespan of the device.

FAQs

Are orbital sanders better than palm sanders?

Well, it depends on the working condition. Orbital sanders are better than palm sanders if you intend to work on bigger surface areas. Furthermore, if you are aiming at finishing huge surfaces that are not yet treated or painted.

Can I use my orbital sander as a polishing device?

Yes. An orbital sander can be employed as a polishing device provided that you connect hard foam pads. This will make it usable on walls, vehicles, and other equipment.

What is the difference between random orbital sanders and orbital sanders?

The two sanders differ in their movements. The random orbital sander traces a back and forth movement, while the orbital sander traces a circular motion.

Conclusion

If you are looking for the best orbital sander for your project, then you should take a look at the featured products above. All of these products have a prominent name in the industry and they have proven their worth when it comes to efficiency and reliability.

Of the 8 best orbital sanders, we recommend the 3M 20317 Random Orbital Sander as it provides a professional performance when sanding and preparing surfaces whether woods, fiberglass, and metal. Moreover, The DEWALT (DWE6421K) 5-Inch Random Orbit Sander is the runner-up. Since it is light and small, it is widely used when working in confined spaces.

However, in case you’ll want to look for other options, then do not forget to refer to the buyer’s guide. Remember that the market is packed with many choices. Having enough knowledge on what to check when buying an orbital sander can give you a lot of help. You should take your time when assessing the quality of the product. You want to make sure that you are investing in the best item and that you will not regret choosing it.

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